Front Cover -- Advanced Machining Processes of Metallic Materials -- Copyright Page -- Table of Contents -- Preface -- Nomenclature -- Chapter 1. Introduction -- References -- Chapter 2. Metal Cutting Operations and Terminology -- 2.1 Classification of Machining Processes -- 2.2 Kinematics of Cutting Process and Cutting Parameters -- 2.3 Geometry of Cutting Tools -- References -- Chapter 3. Trends in Metal Cutting Theory and Practice -- 3.1 Evolution of Manufacturing Methods and Systems -- 3.2 Driven Factors in Modern Machining Technology -- 3.3 The Future of Manufacturing -- References -- Chapter 4. Cutting Tool Materials -- 4.1 Classification and Properties of Cutting Tool Materials -- 4.2 High Speed Steels and Cast-Cobalt Alloys -- 4.3 Sintered Tungsten Carbides -- 4.4 Ceramics -- 4.5 Superhard Materials -- 4.6 Cutting Tool Coatings -- 4.7 Rules for Applications of Cutting Tool Coatings -- References -- Chapter 5. Modelling and Simulation of Machining Processes and Operations -- 5.1 The Role of Modelling in Modern Production Systems -- 5.2 Classification of Models for Machining Processes -- 5.3 Modelling Techniques for Machining Processes -- 5.4 Data Needed for Modelling of Machining Processes -- References -- Chapter 6. Orthogonal and Oblique Cutting Mechanics -- 6.1 Geometrical and Kinematical Characterization -- 6.2 Forces in the Cutting Zone -- 6.3 Cutting Energy -- 6.4 Stresses on the Shear Plane -- 6.5 Plastic Deformation in the Cutting Zone -- References -- Chapter 7. Chip Formation and Control -- 7.1 Chip Classification -- 7.2 Chip Formation Mechanisms -- 7.3 Modelling of Chip Formation -- 7.4 Chip Flow -- 7.5 Chip Breaking -- References -- Chapter 8. Cutting Vibrations -- 8.1 Classification of Cutting Vibrations and their Sources -- 8.2 Forced Vibrations in Milling Operations -- 8.3 Mechanisms of Self-excitation in Metal Cutting.

8.4 Stability of Chatter -- 8.5 Methods for Improving Machine Tool Stability -- References -- Chapter 9. Heat in Metal Cutting -- 9.1 Heat Sources in Metal Cutting and Cutting Temperature -- 9.2 Heat Flow and Distribution in the Cutting Zone -- 9.3 Prediction and Modelling of Temperatures in the Cutting Zone -- 9.3.1 Calculation of temperature rise due to plastic deformation in the PDZ -- 9.3.2 Calculation of average and maximum interface temperatures -- 9.3.3 FEM and FDA prediction of cutting temperature -- 9.4 Measurements of Temperatures in the Cutting Zone -- References -- Chapter 10. Cutting Fluids -- 10.1 Basic Categories of Cutting Fluids -- 10.2 Functions and Action of Cutting Fluids -- 10.3 Application of Cutting Fluids and Other Cooling/Lubrication Media -- 10.4 Maintenance and Disposal of Cutting Fluids -- References -- Chapter 11. Tribology of Metal Cutting -- 11.1 Tribological Characterization of the Cutting Zone -- 11.2 Distribution of Stresses in the Tool/Chip Interface -- 11.3 Characterization of Friction at the Tool/Chip Interface -- 11.4 Measurements and Predictions of Contact Stresses and Friction -- References -- Chapter 12. Tool Wear and Damage -- 12.1 Types of Tool Wear -- 12.2 Physical Mechanisms of Tool Wear -- 12.3 Tool Life -- 12.4 Modelling of Tool Wear -- 12.5 Advanced Method of Tool Wear Identification and Measurement -- References -- Chapter 13. Machinability of Engineering Materials -- 13.1 Definition and Machinability Criteria -- 13.2 Machinability Rating -- 13.3 Machinability Data Systems -- 13.4 Survey of Machinability of Engineering Materials -- 13.4.1 Carbon/unalloyed steels -- 13.4.2 Alloyed steels -- 13.4.3 Stainless steels -- 13.4.4 Cast irons -- 13.4.5 Titanium and its alloys -- 13.4.6 Nickel-based alloys -- 13.4.7 Lightweight materials -- 13.4.8 Magnesium alloys -- 13.4.9 Composite materials.

13.4.10 Refractory metals -- References -- Chapter 14. Machining Economics and Optimization -- 14.1 Machining Economics -- 14.2 Optimizing Cutting Speed and Feed Based on Tool-life Equation -- 14.3 Advanced Methods of Optimization -- References -- Chapter 15. Advanced Machining Processes -- 15.1 High Speed Machining -- 15.1.1 Definition of basic features of HSM -- 15.1.2 Physical aspects of HSM -- 15.1.3 HSM technology and appliances -- 15.1.4 Basic applications of HSM technology -- 15.1.5 Machining of monolithic parts -- References -- 15.2 Dry and Semi-dry Machining -- 15.2.1 The way to dry machining -- 15.2.2 Dry machine tools and equipment -- 15.2.3 Dry machining operations -- 15.2.4 Introduction of near-dry machining -- 15.2.5 MQL media and mixture supplying systems -- 15.2.6 Near-dry machine tools and machining operations -- References -- 15.3 Hard Part Machining -- 15.3.1 Definition of basic feature of hard part machining (HM) -- 15.3.2 Physical aspects of hard machining -- 15.3.3 Applications of HM technology -- 15.3.4 Surface finish produced by HPM -- References -- 15.4 High Performance and High Efficiency Machining -- 15.4.1 Basic aspects of high performance and high efficiency machining -- 15.4.2 Machine tools and tooling -- 15.4.3 Simplifying machining operations -- References -- 15.5 Multitasking and One-pass Machining -- 15.5.1 Background of multitasking machining -- 15.5.2 Multitasking machines and tooling -- 15.5.3 One-pass machining -- References -- 15.6 Ultrasonically Assisted and Thermally Assisted Machining -- 15.6.1 Ultrasonically assisted machining and ultrasonic vibration cutting -- 15.6.2 Laser-assisted machining -- 15.6.3 Plasma-assisted machining -- References -- Chapter 16. Micro-machining -- 16.1 Definition and Miniaturization -- 16.2 A Survey of Micro-machining Processes -- 16.3 Micro-machines and Equipment.

16.4 Examples of Micro-machining Products -- 16.5 Tooling and Fixturing for Micro-machining -- 16.6 Metrology for Micro-machining Processes and Products -- References -- Chapter 17. Nanomanufacturing/Nanotechnology -- 17.1 Definition and State of the Art of Nanomanufacturing -- 17.2 Ultra-precision Machines and Nano-scale Machining Operations -- 17.3 Examples of Nano-products -- 17.4 Nanometrology -- References -- Chapter 18. Sensor-assisted Machining -- 18.1 Sensors and System Architecture -- 18.2 Practical Examples of Monitoring Systems for Metal Cutting Applications -- 18.3 Touch-trigger Probing and Laser Measuring Systems -- 18.4 Sensor-guided and Intelligent/Smart Tools -- References -- Chapter 19. Virtual/Digital and Internet-based Machining -- 19.1 Overview of the Manufacturing Evolution -- 19.2 Digital/Virtual Manufacturing -- 19.3 Internet-based Manufacturing -- References -- Chapter 20. Surface Integrity -- 20.1 Superficial Layer and Surface Integrity -- 20.2 Surface Roughness Evaluation -- 20.3 Surface Roughness Measurements -- 20.4 Properties of Subsurface Layer -- References -- Chapter 21. Troubleshooting in Machining -- 21.1 Problems in Machining Operations -- 21.2 Practical Examples of Troubleshooting -- References -- Index -- Color Plates.