
Essential Rubber Formulary : Formulas for Practitioners.
Title:
Essential Rubber Formulary : Formulas for Practitioners.
Author:
Chandrasekaran, Chellappa.
ISBN:
9780815517092
Personal Author:
Physical Description:
1 online resource (205 pages)
Series:
Plastics Design Library
Contents:
Front Cover -- Essential Rubber Formulary: Formulas for Practitioners -- Copyright Page -- Contents -- Preface -- Part 1: About Rubber -- Chapter 1. Introduction -- Chapter 2. Brief Notes on Compounding Ingredients -- 2.1 Accelerators -- 2.2 Vulcanizing Agents -- 2.3 Activators -- 2.4 Antioxidants -- 2.5 Fillers and Reinforcing Agents -- 2.6 Retarders -- 2.7 Process Oils/Softeners -- Chapter 3. Some Hints on Rubber Compounding Techniques -- Chapter 4. Note on Reclaimed Rubber -- Chapter 5. Rubber Content in Products -- Chapter 6. Note on Coloring of Rubbers -- Chapter 7. Typical Rubber Testing Methods -- 7.1 Prelude -- 7.2 Tests on Unvulcanized Rubber Stocks -- 7.3 Tests on Vulcanized Rubbers -- Part 2: Formulary -- Chapter 8. Thin Coatings -- 8.1 Introduction -- 8.2 The Gray Coating of Hypalon -- 8.3 The Black Coating of Neoprene -- 8.4 Black Brushing -- 8.5 Gray Brushing -- Chapter 9. Oil Seals and "O" Rings -- 9.1 Introduction -- 9.2 Rotary Seal (Neoprene)-85°A -- 9.3 "O" Ring (Neoprene)-60°A -- 9.4 Rotary Seal (Nitrile)-60°A -- 9.5 Rotary Seal (Nitrile)-80°A -- 9.6 Rotary Seal (Nitrile)-75°A -- 9.7 "O" Rings (Nitrile)-65°A -- 9.8 "O" Rings (Nitrile 1)-60°A -- 9.9 "O" Rings (Nitrile 2)-60°A -- 9.10 "O" Ring Compound (Styrene-Butadiene Rubber, SBR)-55°A -- 9.11 Rotary Seal (Natural Rubber)-85°A -- 9.12 "O" Rings (Natural Rubber) for Pipe Couplings-60°A -- 9.13 Rotary Seal (SBR)-90°A -- 9.14 Rotary Seal (Nitrile)-75°A -- 9.15 "O" Rings (Nitrile)-60°A -- 9.16 Rotary Seal (Blend of Nitrile/SBR)-75°A -- 9.17 Rotary Seal (Neoprene)-85°A -- 9.18 Rotary Seal (Neoprene)-95°A -- 9.19 "O" Ring (Neoprene)-65°A -- 9.20 Butyl Rubber Seal-75°A -- 9.21 Bromobutyl Seal-70°A -- 9.22 "O" Ring Thiokol (Polysulfide Rubber) for Airborne Applications -- 9.23 Typical Nitrile Sealing Formulations for Airborne Applications -- 9.24 Rotary Seal (Hypalon).
9.25 Rotary Seal (Nitrile/PVC Blend)-80°A -- 9.26 "O" Ring (Nitrile/PVC Blend)-65°A -- 9.27 Rotary Seal with Viton for Airborne Applications -- 9.28 Nitrile Rubber Ebonite for Oil Resistant Products -- Chapter 10. Beltings-Transmission, Conveyor, and V-Belts -- 10.1 Introduction -- 10.2 V-Belt Inner Layer (Natural Rubber) -- 10.3 Cord Friction Compound -- 10.4 Latex-Based Solution for Cord Dipping -- 10.5 Transmission Belting -- 10.6 Conveyor Belt Cover Compound (Natural Rubber) -- 10.7 Conveyor Belt Cover Compound (Flame Proof) -- 10.8 Conveyor Belt Cover (Natural Rubber/SBR Blend) -- 10.9 Oil Resistant Raw Edge V-Belt -- Chapter 11. Auto Rubber Components (Molded) -- 11.1 Introduction -- 11.2 Shock Absorber-55°A -- 11.3 Shock Absorber-65°A -- 11.4 Shock Absorber 1-60°A -- 11.5 Shock Absorber 2-60°A -- 11.6 Stabilizer Bar Bush-60°A -- 11.7 Stabilizer Bar Bush-67°A -- 11.8 Adhesive Bonding Agent for Fabric Insertion Sheets -- 11.9 Repair Cement for Automotive Belts -- 11.10 Metal-Bonded Engine Mountings-45°A -- 11.11 Tire Flaps-60°A -- 11.12 Window Channel Extrusion for Cars (Natural Rubber) -- 11.13 Window Channel Extrusion for Cars (Styrene-Butadiene Rubber (SBR)) -- 11.14 Neoprene Dust Covers for the Auto Industry-58°A -- 11.15 Automotive Tire Tubes-45°A -- 11.16 Low Cost Butyl Tube -- 11.17 Car Mat (Natural Rubber)-70°A -- 11.18 Bicycle Tube -- 11.19 Wind Screen Wiper for Automobiles -- 11.20 Nitrile Rubber Gasket Molding for Automobiles -- 11.21 Metal-Bonded Engine Mounting for Automobiles-50°A -- 11.22 Head Lamp Gasket for Automobiles (Nonstaining)-55°A -- 11.23 Basic Formula for General-Purpose, Heat Resistant Gasket (Natural Rubber Without Sulfur)-60°A -- 11.24 Basic Formula for Oil Resistant Gasket from Natural Rubber-65°A -- 11.25 General-Purpose Auto Rubber Bush -- Chapter 12. Retreading Rubber Compounds and Cements -- 12.1 Introduction.
12.2 Tire Tread or Camel Back 1 -- 12.3 Tire Tread or Camel Back 2 -- 12.4 Tire Tread or Camel Back 3 -- 12.5 Tire Tread or Camel Back 4 -- 12.6 Tire Tread or Camel Back 5 -- 12.7 Tire Tread or Camel Back 6 -- 12.8 Under Tread Strips -- 12.9 Cushion Gum Compound -- 12.10 Vulcanizing Solution -- Chapter 13. Industrial Rubber Rollers -- 13.1 Introduction -- 13.2 Method -- 13.3 Cylinder 38-Paper Mills -- 13.4 Cylinder 44 (White)-Paper Mills -- 13.5 Cylinder 55-Paper Mills -- 13.6 Cylinder 65-Paper Mills -- 13.7 Cylinder 56 (White)-Paper Mills -- 13.8 Cylinder 75-Paper Mills -- 13.9 Cylinder 60-Paper Mills -- 13.10 Cylinder 80-Paper Mills -- 13.11 Cylinder 92-Paper Mills -- 13.12 Cylinder 96-Paper Mills -- 13.13 Cylinder 995-Semi-ebonite -- 13.14 Cylinder for the Steel Industry (Natural Rubber) -- 13.15 Cylinder A (Green) for Textile Mills -- 13.16 Cylinder E-Textiles -- 13.17 Cylinder G-Textiles -- 13.18 Cylinder N55 -- 13.19 Cylinder N70 -- 13.20 Neoprene N75 -- 13.21 Cylinder N90 -- 13.22 Cylinder P72 -- 13.23 Printing Roll Nitrile Based (Oil Resistant Printing Roll) -- 13.24 Cylinder "O" for the Textile Industry -- 13.25 Cylinder B (Beige) for the Textile Industry -- 13.26 Cylinder H (Green-Blue) for the Textile Industry -- 13.27 Cylinder C (Red) for the Textile Industry -- 13.28 Cylinder E (Yellow-Green) for the Textile Industry -- 13.29 Cylinder F (Light Brown) for the Textile Industry -- 13.30 Cylinder G (Light Green) for the Textile Industry -- 13.31 Ethylene-Propylene Diene Monomer Roll for 15% Nitric Acid-Electroplating Service -- 13.32 Neoprene Printing Roll-40-45°A -- 13.33 Neoprene Hard Roll Compound (Nonblack)-85°A -- 13.34 Hypalon Roll (Black)-85°A -- 13.35 Hypalon Roll Compound (White)-98°A -- 13.36 Rubber Roll for Tannery-60°A -- 13.37 Rubber Roll for Tannery-80°A -- Chapter 14. Tank Linings and Adhesives -- 14.1 Introduction.
14.2 Rubber Lining of Digesters with Brick Lining for Sulfuric Acid Conditions at 100°C -- 14.3 Rubber Lining Drum Filters for Handling Sulfuric Acid Slurry at 65°C -- 14.4 Rubber Lining for Iron Ore Slurry (Wear Resistant) -- 14.5 Adhesive Solution for the Abrasion/Wear Resistant Lining Compound for Slurry Lines -- 14.6 Rubber Lining for Wet Chlorine-Caustic Soda Industry -- 14.7 Adhesive Dissolution to be Used on Cleaned Metal Surfaces for Ebonite Lining -- 14.8 Lining Formulations for Phosphoric Acid Storage Tanks -- 14.9 Cold Bond Adhesive Common for Natural, Neoprene, Butyl, and Hypalon Rubber Sheets -- 14.10 Mixture of Solvents for Evaporation Makeup -- 14.11 Chlorine Resistant Compound Formulation Used in Mercury Cells in the Caustic Soda Industry -- 14.12 Semi-ebonite Compound Formulation for Extrusion of Profiles for Drum Filters -- 14.13 Formulation for Sulfuric Acid/Chlorine Solutions in Drying Towers in the Caustic Soda Industry -- 14.14 Ebonite Based on Styrene Butadiene Rubber (SBR) for Making Ebonite Distance Pieces and Internals for the Chemical Industry -- 14.15 Ebonite Formulation Suitable for the Hot Water Curing Method -- 14.16 Acid Resistant Strip Extrusion Compound Formulation (Natural Rubber) -- 14.17 Acid and Ozone Resistant Strip Extrusion Compound Formulation (Neoprene Rubber) -- 14.18 Nitric Acid Resistant Ethylene-Propylene Diene Monomer (EPDM) Lining Formulation for the Electroplating Industry -- 14.19 Bromobutyl Lining Formulation for the Ore/Sand Beneficiation Industry -- 14.20 White Natural Rubber Compound Formula for Lining of Equipments in Pigment Plants -- 14.21 White Neoprene Rubber Lining for Pigmentation Plants -- 14.22 White Natural Rubber/Neoprene Blend for Pigmentation Plants -- 14.23 Chlorobutyl Adhesive Formulation for Use in Butyl Lining Formulation -- 14.24 Adhesive for Patchwork in a Rubber-Lined Pipes.
14.25 Butyl Rubber Lining for Acid Regeneration Duty -- 14.26 Flexible Cell Covers -- 14.27 Butyl Rubber/EPDM Membrane for Use in Fishery Tanks -- 14.28 Low Temperature Curable Bromobutyl Lining for Digesters in the Ore Industry -- 14.29 Open Steam Curable Phosphoric Acid Resistant Soft Natural Rubber Compound -- 14.30 Rubber Lining for 20% Hydrochloric Acid at 100°C -- 14.31 Lining of Impellers in Phosphatic Fertilizer Plants with Tip Velocities of 109-110 m/sec to withstand Dust and Fumes of Phosphoric Acid -- 14.32 Low Water Absorption Neoprene Lining Formulation for Chlor-Alkali Plants -- 14.33 Butyl Lining for Digester (Without Mineral Fillers) -- 14.34 Lining for Road Tankers for 80% Phosphoric Acid or 32% Hydrochloric Acid -- Chapter 15. Grooved Rubber Pads for Railways -- 15.1 Introduction -- Chapter 16. Paddy Dehusking Rolls -- 16.1 Formulation Based on Natural Rubber -- 16.2 Formulation Based on Carboxylated Nitrile Rubber -- Chapter 17. Footwear Rubber Components -- 17.1 Solid Rubber Soling for Footwear -- 17.2 Black Heel for Footwear -- 17.3 Brown Soling for Footwear -- 17.4 Sponge with High Styrene Nitrile Rubber for Soling -- 17.5 Sponge Rubber Soling for Footwear (Natural Rubber) -- 17.6 Rubber Strap for Microcellular/Sponge Soling -- Chapter 18. Hoses -- 18.1 Introduction -- 18.2 Nitrile Rubber Hose Outer -- 18.3 Nitrile Rubber Hose Inner -- Chapter 19. Typical Ebonite Formulations -- 19.1 Introduction -- 19.2 Fast Curing Ebonite -- Chapter 20. Table Mats -- Chapter 21. Rubber Erasers -- 21.1 Introduction -- 21.2 Pencil Eraser-Alternate I -- 21.3 Pencil Eraser-Alternate II -- 21.4 Ink Eraser-Alternate I -- 21.5 Ink Eraser-Alternate II -- 21.6 Eraser for Typewriter -- Chapter 22. Natural Rubber (NR) Study Formulations-Factory Trials -- Chapter 23. White Rubber Tiles -- Chapter 24. Factory Trials of Neoprene Moldables.
24.1 Introduction.
Abstract:
The author, a seasoned rubber technologist of four decades, provides more than 180 essential rubber formularies, some of which have never been published, that are used by practitioners the world over on a frequent basis. A special feature of the formulations is that they are designed for factory scale applications. The opening chapter of this indispensable book gives practical information on compounding techniques, coloring, ingredients, as well as a whole section on typical rubber testing methods. The book concludes with appendices useful for the technologist that include seven conversion tables and three tables on scorching of rubber, specific gravity and volume cost, equivalent chemical names for trade names. Designing a rubber formula on the factory floor demands knowledge of the whole undertaking, such as the physical nature of ingredients, the interaction of additives and the base rubber during compounding and processing, as well as making sure that the finished product conforms to specification and requirements. This book provides all the necessary knowledge for practitioners and students alike.
Local Note:
Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2017. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.
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