
Designing the Coal Preparation Plant of the Future.
Title:
Designing the Coal Preparation Plant of the Future.
Author:
Arnold, Barbara J.
ISBN:
9780873352772
Personal Author:
Edition:
1st ed.
Physical Description:
1 online resource (216 pages)
Contents:
Cover -- Title -- Copyright -- Contents -- Contributors -- Preface -- PART 1 -- A Historic Perspective -- ABSTRACT -- INTRODUCTION -- 1850-1899 -- 1900-1949 -- 1950-1979 -- 1980-PRESENT -- FUTURE -- Supplemental References -- Today's Coal Preparation Plant: A Global Perspective -- ABSTRACT -- SIZING -- Raw Coal -- Fine Coal Desliming -- Media Recovery Circuitry -- Roller Screens -- COAL CLEANING -- Coarse -- Intermediate -- Fines -- Ultrafines -- DEWATERING -- REJECT DISPOSAL -- Coarse Refuse -- Fine Refuse -- REFERENCES -- Future Challenges in Coal Preparation Plant Design and Operation -- ABSTRACT -- MAJOR CHALLENGES -- Labor and Supervision -- Health and Safety -- Increased Refuse Loading -- Environmental Issues Associated with Refuse Disposal -- Fine Particle Dewatering -- SUMMARY -- REFERENCES -- PART 2 -- Coal Crushing Considerations -- ABSTRACT -- TRADITIONAL COAL CRUSHING REQUIREMENTS -- COAL PREPARATION STARTS AT THE FACE -- LOW-SPEED SIZERS -- PRESENT AND FUTURE CONSIDERATIONS -- Is There Anything New in Coarse or Intermediate Coal Cleaning? -- ABSTRACT -- INTRODUCTION -- PRIMARY TREATMENT OF ROM COAL WITH MOVABLE SIEVE BED JIGS (ROMJIG) -- Design and Operation of the Romjig -- Operation of Romjigs at BHP Billiton's Colliery -- SEPARATION OF COARSE AND INTERMEDIATE COAL BY UNDER-BED AIR-PULSATED JIGS (BATAC) -- Design and Operation of Batac Jig -- Operation of Batac Middle Coal Jig -- SEPARATION OF COARSE COAL AT LOW CUT POINTS BY DENSE-MEDIUM BATH SEPARATORS (TESKA) -- SEPARATION OF COARSE COAL BY LARGE- DIAMETER DENSE-MEDIUM CYCLONES -- CONCLUSIONS -- REFERENCES -- Dense-Medium Cyclones -- ABSTRACT -- CYCLONE DIMENSIONS -- BREAKAWAY SIZE AND CUT-DENSITY SHIFT -- MEDIUM -- FEED DISTRIBUTION -- CONTROL -- FEED PRESSURE -- APPLICATIONS -- REFERENCES -- Design of High-Efficiency Spiral Circuits for Preparation Plants -- ABSTRACT.
INTRODUCTION -- OPERATING PRINCIPLE -- SPIRAL COMPARISON -- TWO-STAGE CIRCUITS -- OPERATING AND DESIGN PARAMETERS -- Dry Feed Rate -- Slurry Flow Rate -- Splitter and Cutter Positions -- Feed Distribution -- Particle Size -- SUMMARY -- ACKNOWLEDGMENTS -- REFERENCES -- Application of Derrick Corporation's Stack Sizer Technology in Clean Coal Spiral Product Circuits -- ABSTRACT -- INTRODUCTION -- MCCOY ELKHORN BEVINS BRANCH PREPARATION PLANT CASE STUDY -- BLUE DIAMOND COAL COMPANY's LEATHERWOOD PREPARATION PLANT CASE STUDY -- OTHER APPLICATIONS FOR THE COAL INDUSTRY -- CONCLUSIONS -- Fine Coal Cleaning: A Review of Column Flotation Options and Design Considerations -- ABSTRACT -- INTRODUCTION -- SPARGING OPTIONS -- SlamJet Technology -- Microcel Technology -- COLUMN CELL DESIGN CONSIDERATIONS -- Carrying Capacity -- Retention Time -- Aeration Rate -- Froth Washing -- Frother Rates -- CIRCUIT DESIGN CONSIDERATIONS -- By-Zero and Deslime Circuits -- Parallel Versus In-Series Circuitry -- Froth Handling -- SUMMARY -- REFERENCES -- PART 3 -- Three-Dimensional Design Technology -- ABSTRACT -- INTRODUCTION -- CATIA V5 DESCRIPTION -- EDMDR DESCRIPTION -- CONCLUSION -- Access for Sampling -- ABSTRACT -- INTRODUCTION -- SAMPLING DEVICES -- Mimicking Mechanical Samplers -- Location and Planning -- USE OF MANUAL SAMPLING DEVICES -- SAMPLE CONTAINERS -- Conclusions -- ACKNOWLEDGMENTS -- REFERENCE -- Coal Analyzers Applied to Coal Cleaning: The Past, Present, and Future -- ABSTRACT -- INTRODUCTION -- ANALYZER TYPES -- METHODS OF PROCESS CONTROL -- INSTALLATION LOCATION -- LIKELY TRENDS -- SUMMARY -- REFERENCES -- Useful Instruments Developed for CSIRO Coal Preparation Projects -- ABSTRACT -- BACKGROUND -- APERTURE AND OPEN AREA -- Hardware and Software -- Method Validation -- Plant Testing -- Field Trial Results -- Histograms -- Wear and Tonnage.
PORTABLE SCREEN MOTION ANALYZER -- Hardware -- Software -- Stroke Experiments -- Frequency and Motion Experiments -- Mass Feed Rate -- CROSS-CORRELATION FLOWMETER -- Hardware -- Software -- Validation -- Plant Experiments -- COMMERCIALIZATION -- ACKNOWLEDGMENTS -- REFERENCES -- Supplemental references -- Building in Preventive Maintenance -- ABSTRACT -- INTRODUCTION -- PLANT DESIGN PHILOSOPHY -- DESIGN OF PLANT COMPONENTS -- Chutes -- Screens -- Dense-Medium Vessels -- Centrifugal Dryers -- Pumps and Piping -- Conveying Systems -- Facilitating Maintenance -- PREDICTIVE AND PREVENTIVE MAINTENANCE -- SUMMARY -- REFERENCES -- Status of Current Coal Preparation Research -- ABSTRACT -- INTRODUCTION -- WATER-BASED COAL CLEANING RESEARCH -- On-Line Efficiency Analysis -- Fine Density-Based Separations -- Classification -- Froth Flotation -- Dewatering -- Thickening and Clarification -- DRY COAL CLEANING RESEARCH -- SUMMARY AND CONCLUSIONS -- REFERENCES.
Abstract:
Most books on coal preparation focus on theory or day-to-day issues and operations. Designing the Coal Preparation Plant of the Future provides a unique, thought-provoking look at the industry from a different point of view-that of the preparation plant designer or engineer. How can we design more effective plants and what will plants look like in the future? What are the new techniques for designing plant layouts, monitoring performance, and building in preventive maintenance? What challenges face the industry and how can operators capitalize on opportunities to maximize yield, reduce costs, and improve efficiency? These 15 informative, meticulously researched chapters provide a compelling road map of where we've been and where we need to go, what we're doing today, and, most importantly, how we can do it better. Internationally respected experts address these and other issues, offering cutting-edge insights and compelling case histories from industry leaders throughout the world.
Local Note:
Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2017. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.
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