Cover image for Handbook of Thermoset Plastics.
Handbook of Thermoset Plastics.
Title:
Handbook of Thermoset Plastics.
Author:
Dodiuk, Hanna.
ISBN:
9781455731091
Personal Author:
Edition:
3rd ed.
Physical Description:
1 online resource (795 pages)
Contents:
Front Cover -- Handbook of Thermoset Plastics -- Copyright Page -- Contents -- Preface -- Acknowledgments -- About the Editors -- List of Contributors -- 1 Introduction -- History -- Definitions -- Cross-Linking and Curing -- Influence of Time, Temperature, and Mass -- Shelf Life and Pot Life -- Curing -- Staging -- Cross-Link Density -- Measuring Cross-Link Density -- Stoichiometric Considerations -- Prepolymerization and Adducting -- References -- Further Reading -- 2 Phenol-Formaldehydes -- Introduction -- Phenolic Resins -- Raw Materials -- Phenol -- Cumene Process for Making Phenol -- Raschig Process -- Dow Process -- Formaldehyde (CH2O) -- Hexamethylene Tetramine (Hexamine or "HEXA") (CH2)6N4 -- Resinification (Production) of Phenol-Formaldehyde Resins -- Reaction Chemistry -- Polymerization Process -- Resole Phenolic Resins -- Novolak Phenol-Formaldehyde Resins -- Differences Between Resole and Novolac Phenolic Resins -- Properties of Phenolic Resins -- Fillers for Phenolic Resins -- Processing Methods for Phenolic Resins -- Applications of Phenolic Resins -- Phenolic Resins in Plywood -- Other Composite Wood Products -- Reactivity and Hardening Reactions of PF Wood Adhesive Resins -- Phenolic Resins in Adhesive and Bonding Applications -- Phenolic Resins as Insulation Materials -- Phenolic Resins in Friction Materials -- Bonded and Coated Abrasives -- Phenolic Resins in Foundry and Shell Molding Applications -- Shell Molding Process -- Cold Box Process -- Trends in Foundry and Shell Molding -- Phenolic Resins in Laminating Applications -- Phenolic Resins in Molding Applications -- Phenolic Resins in Coating Applications -- Modification of Phenolic Resins -- Post-addition of Urea -- Co-Condensation Between Phenol and Urea -- Addition of Tannins, Lignin, and Isocyanates -- Resorcinol Adhesives -- Chemistry of RF Resins.

Phenol-Resorcinol- Formaldehyde Adhesives -- Special Adhesives of Reduced Resorcinol Content -- Thermosetting Phenolic Adhesives Based on Natural Resources -- References -- Further Reading -- 3 Polybenzoxazine-new generation phenolics -- Introduction -- Synthesis of Benzoxazine Monomers (BZ) -- Ring-Opening Polymerization of Benzoxazines -- Regioselectivity and Cross-Linked Structure -- Inter/Intramolecular H-Bonding -- Kinetics of Thermal Cure -- Structure-Property Relationships -- Benzoxazines Containing Additional Curable Moieties -- Unfunctionalized Polybenzoxazines -- Main Chain Polybenzoxazines -- Blends/Composites of Polybenzoxazines -- Co-Reactive and Non-Reactive Blends -- Fiber and Micro Composites -- Nanocomposites of PBZ -- Green Chemistry Approaches in PBZ -- Click Chemistry in PBZ -- Stability and Degradation -- Outlook -- Acknowledgments -- References -- 4 Aminos -- Introduction -- Raw Materials -- Urea -- Melamine -- Chemistry of UF Resins: Urea-Formaldehyde Condensation -- Chemistry of MF Resins: Melamine-Formaldehyde Condensation -- Mixed Melamine Resins -- General Principles of Manufacture and Application -- Adhesive and Bonding Resins -- Coating Resins -- Laminating Resins -- Amino Molding Resins -- Applications of Amino Resins -- Adhesive and Bonding -- Coatings -- Protective Coatings -- Textile Treatment and Coating -- Paper Treatment and Coating -- Laminating -- Molding -- Miscellaneous -- References -- 5 Furans -- Introduction -- Resins from Furfuryl Alcohol and Furfural -- Photocross-Linkable Furan Polyesters -- Furan Polyurethane Foams -- Photoresists from Pending Furan Chromophores -- Ion-Exchange Resins Based on 2-Vinylfuran -- Networks Based on Diels-Alder Polycondensations -- References -- 6 Unsaturated Polyesters and Vinyl Esters -- Unsaturated Polyesters -- History -- Chemistry -- General Aspects.

Manufacturing of the Unsaturated Polyester Backbone -- Cross-Linking the Unsaturated Polyester Chains by Copolymerization with Co-Monomers -- Processing Equipment and Manufacturing -- Recent Developments in Production Technology -- Process Intensification by Reactive Distillation -- Introduction of Bio-Based and Recycled Raw Materials -- Properties of Neat Unsaturated Polyester Resin Pre-Polymer -- Properties of Styrenated Unsaturated Polyester Resin Liquid -- Properties of Cured Unsaturated Polyester Materials -- Rigid General Purpose Resins -- Flexible UP Resins -- UP Resins of Increased Hydrolytical Stability and Chemical Resistance -- Vinyl Ester Resins -- General Remarks -- Chemistry -- Properties of Vinyl Ester Resins -- Special Vinyl Ester Resins -- Compounding of Unsaturated Polyester and Vinyl Ester Resins -- Overview -- Curing Systems -- Room Temperature (RT) Curing Systems -- Metal Soap/Ketone Peroxide-Based Catalysts -- Aromatic Tertiary Amine/Benzoyl Peroxide-Based Catalysts -- Commercial Pre-Promoted Resins -- Heat Curing Systems -- Handling Catalysts and Promoters -- Inhibitors -- Ultraviolet Absorbers -- Thixotropic/Flow Control Agents -- Fillers -- Function of Fillers -- Mixing and Compounding of Fillers -- Typical Fillers Used in UPR -- Thickening Agents -- Fiber Reinforcements -- Property Modification of Unsaturated Polyesters -- Performance Improvement of UPR by Design of UPR-Nanocomposites -- Nanoclays as Fillers for UPR and VER -- Carbonanotubes, Carbon Nanofibers, and Other Nanofibrous Fillers -- Other Nanoparticles -- Flame Retardance -- Inorganic Filler Materials with Flame Retardant Properties -- Structural Modification - Incorporation of Flame Retardant Functional Groups into the UPR Backbone -- Application of Nanofillers for Flame Retardance -- UPR Shrinkage.

Incorporation of Anti-Shrink Units Directly into the UPR-Network -- Use of UPR as Anti-Shrink Additives -- Applicable Manufacturing Processes -- Overview -- Workplace Safety -- Processing of Fiber-Reinforced UPR and VER -- Hand Layup -- Spray Layup -- Resin Infusion and Related Processes -- Resin Transfer Molding (RTM) -- Structural Reaction Injection Molding (S-RIM) -- Sheet and Bulk Molding Compounds (SMC and BMC) -- Other Molding Processes for UPR and VER -- Pultrusion -- Winding, Braiding, and Centrifugal Casting -- Other Processes and Applications of UPR and VER (Typically Non-Fiber-Reinforced) -- Water Extended Polyester (WEP) -- Casted Giftware and Art Objects -- Cultured Marble and Onyx -- Monolithic Flooring -- Polymer Concretes -- Smart Materials: UPR with Shape Memory Effect -- Application of UPR in Optics, Electronics, and Energy Conversion -- Use of UPR in Luminescent Solar Concentrators -- Use of Doped UPRs as Polymeric Capacitators in Printed Circuit Boards -- Use as Embedding Matrix for Magnetostrictive Materials -- Foamed UPR -- Ultrafine UPR Fibers -- Other Applications of Unsaturated Polyesters -- References -- 7 Allyls -- Introduction -- Polydiallyldiglycolcarbonate (CR-39) -- General Aspects -- Chemistry -- Polymerization and Processing -- Formulation -- Properties -- Applications -- Trade Names -- Polydiallyl Phthalates -- General Aspects -- Chemistry -- Polymerization and Processing -- Formulation -- Properties -- Applications -- Trade Names -- References -- 8 Epoxies -- Introduction -- History -- Basic Chemistry and Some General Remarks -- Detailed Chemistry -- Resin Types -- Diglycidyl Ether of Bisphenol A -- Novolacs -- Peracid Resins -- Hydantoin Resins -- Other Types -- Curing Process, Curatives, and Cross-Linking Reactions -- Stoichiometry -- Alkaline Curing Agents -- Lewis Bases -- Primary and Secondary Aliphatic Amines.

Amine Adducts -- Cyclic Amines -- Aromatic Amines -- Polyamides -- Other Amines -- Acid-Curing Agents -- Lewis Acids -- Phenols -- Organic Acids -- Cyclic Anhydrides -- Polysulfides and Mercaptans -- Formulation Principles -- Epoxy-Containing Reactive Diluents -- Resinous Modifiers -- Nonreactive Diluents -- Fillers -- Colorants and Dyes -- Other Additives -- Characterization of Epoxies -- Heat of Reaction -- Molecular Weight, Segment Mobility, Cross-Link Density, and Glass Transition -- Differential Scanning Calorimetry -- Temperature-Modulated DSC -- Thermomechanical Analysis -- Dynamic Mechanical Analysis -- Thermally Stimulated Depolarization -- Chemoviscosity -- Gelation -- Vitrification -- Applications -- References -- Further Reading -- 9 Polyurethanes -- Introduction -- General Characteristics of Polyurethanes -- Raw Materials Used in the Synthesis of Cross-Linked Polyurethanes -- Isocyanates -- Isocyanates - Health Hazard Evaluations -- Oligomerols -- Low-Molecular-Weight Chain Extenders and Cross-Linking Agents -- Catalysts -- Blowing Agents -- Auxiliary Agents -- Synthesis and Cross-Linking Reactions of Polyurethanes -- Cross-Linking of Polyurethanes via Multifunctional Polyols -- Cross-Linking of Polyurethanes via Multifunctional Cross-Linkers -- Cross-Linking of Polyurethanes via Allophanate or Biuret Bonds -- Cross-Linking of Polyurethanes via Products of the Dimerization or Trimerization of Isocyanates -- Cross-Linking of Polyurethanes in Radical Reactions -- Morphology of Linear/Branched vs. Cross-Linked Polyurethanes -- Linear/Branched PU -- Cross-Linked PU -- Manufacturing Methods and Technical and Functional Properties of Thermosetting Polyurethanes -- Polyurethane Foams -- Polyurethane Coatings and Adhesives -- Cross-Linked Polyurethanes in Medicine -- References.

10 High-Performance Polyimides and high temperature resistant polymers.
Abstract:
Thermosetting plastics are a distinct category of plastics whose high performance, durability and reliability at high temperatures makes them suitable for specialty applications ranging from automotive and aerospace through to electronic packaging and consumer products (your melamine kitchen worktop is a thermoset resin!). Recent developments in thermoset plastics technology and processes has broadened their use exponentially over recent years, and these developments continue: in November 2011, French scientists created a new lightweight thermoset that is as strong and stable as previous materials yet can be easily reworked and reshaped when heated which makes it unique amongst thermosets and allows for repair and recycling. The Handbook of Thermoset Plastics, now in its 3rd edition, provides a comprehensive survey of the chemical processes, manufacturing techniques and design properties of each polymer, along with their applications. Written by a team of highly experienced practitioners, the practical implications of using thermoset plastics are presented - both their strengths and weaknesses. The data and descriptions presented here enable engineers, scientists and technicians to form judgments and take action on the basis of informed analysis. The aim of the book is to help the reader to make the right decision and take the correct action - avoiding the pitfalls the authors' experience has uncovered. The new edition has been updated throughout to reflect current practice in manufacturing and processing, featuring: Case Studies to demonstrate how particular properties make different polymers suitable for different applications, as well as covering end-use and safety considerations. A new chapter on using nanoparticles to enhance thermal and mechanical properties. A new chapter describing new materials based on renewable resources (such as

soy-based thermoset plastics). A new chapter covering recent developments and potential future technologies such as new catalysts for Controlled Radical Polymerization. Goodman and Dodiuk-Kenig provide a comprehensive reference guide to the chemistry, manufacturing and applications of thermosets. Updated to include recent developments in manufacturing - from biopolymers to nanocomposites. Case Studies illustrate applications of key thermoset plastics.
Local Note:
Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2017. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.
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