Plastic materials are an essential part of our daily lives and annual production is higher than 380 million tons with a 4% increasing rate. Since the 1950s, 8.3 billion tons of plastic have been produced, 9% of these plastics have been recycled, 12% have been incinerated and the rest 79% have been dumped to landfills. Therefore, the development of biobased and biodegradable polymers has become a priority to reduce the environmental impact and dependency on fossil resources. Thermoplastic starch (TPS) is a starch-based bioplastic obtained by the disruption of the starch granules with thermal and mechanical forces in the presence of plasticizer. In this thesis, production of TPS from residual potato starch by extrusion was investigated. Glycerol was selected as plasticizer and added to starch with 20, 30 and 40 wt.%. Extrusion temperature profiles were selected as 50-90oC, 60-90oC and 70-90oC. The pretreatment conditions for the residual starch were drying to 10 wt.% moisture content and sieving with 131μm mesh size. Specific mechanical energy values ranged between 7.89 kWhkg-1 and 43.27 kWhkg1 . The optimum product formation was selected according to processability with lower energy consumption and mechanical properties as TPS303 which has 30 wt.% glycerol content and processed between 70-90oC. Specific mechanical energy consumption for TPS303 was found to be 23.78 kWhkg-1 . The mechanical properties of TPS303 were 4.48 MPa tensile strength, 59.74 MPa Young’s modulus and 57.33% elongation at break. Consequently, residual potato starch was found to be a promising raw material for thermoplastic starch production with proper pretreatment.